FTTH Wire Production Line – Advanced Manufacturing System
Were you aware that up-to-date fiber optic cabling setups are capable of running at speeds of up to 190 m/min? This astonishing productivity is made possible by sophisticated fabrication techniques tailored to rapid manufacturing.
These configurations are built to handle diverse cabling forms, such as service cables and firmly insulated cables. The streamlined form factor, typically below twenty-six meters, renders them perfect for contemporary plants.
Integration with intelligent production networks secures uninterrupted performance. Via MES/ERP connectivity, these Fiber coloring machine assembly lines provide unmatched precision and efficiency. Thus, they are preferred for companies seeking to lead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Streamlined manufacturing setups play a vital role in satisfying the rising demand for steadfast connections. These systems aim to manufacture premium light-transmitting wires that power modern networks. Utilizing sophisticated techniques, they guarantee precision and rapidity in every step of the process.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing fiber-to-the-home drop cables. They include uncoated strands secured with steel or FRP, encased in protective sheathing. The result is a robust and effective system for high-speed internet connections.
The system is compatible with diverse compounds, such as PVC, LSZH, and PE plastics. This versatility confirms it accommodates varied market demands. Furthermore, the 4-head fiber pay-off system offers precise tension control, keeping stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our equipment stands out for its accuracy and performance. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are transforming how optical fibers are manufactured. Our cutting-edge machinery combines accuracy, productivity, and innovative solutions to yield premium performance. Here are the key characteristics establishing our system’s industry-leading status.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a specialized 50mm extruder engineered for exact substance allocation. This ensures steady standards across every fiber cable produced. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9-meter Reel Accumulator | Continuous production |
| OMRON-based Control Units | Long-lasting accuracy |
| ERP Integration | Live process supervision |
Uses of the FTTH Manufacturing System
Advanced production setups are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies offers considerable gains to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
Our system ensures SZ stranding line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Advantage |
|---|---|
| Rapid Throughput | Superior output rate |
| 35KW/h Energy Consumption | Lower energy costs |
| ≤0.02dB/km Loss | Superior performance |
| 1000mm Working Height | Ergonomic design |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.
